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  • AMADA – Hot Bar Reflow Soldering & Bonding

    Pulsed heat hot bar reflow soldering is a selective soldering process in which two solder plated parts are pressed together and heated to a temperature adequate to cause the solder to melt and flow, after which the parts are cooled to form a perma…

    Pulsed heat hot bar reflow soldering is a selective soldering process in which two solder plated parts are pressed together and heated to a temperature adequate to cause the solder to melt and flow, after which the parts are cooled to form a permanent electro-mechanical bond.

    Pulsed heated soldering differs from traditional soldering because the reflow of solder is accomplished using a heating element called a “thermode” which is quickly heated and then cooled down for each connection resulting in strong joints.

    Pressure is applied throughout the entire cycle resulting in precise positioning. It also makes the process suitable for parts that might otherwise disconnect during cool down. Hot bar reflow soldering is also a good choice for applications that require multiple connections to be made simultaneously. Hot bar reflow soldering processes are reproducible, quantifiable, and traceable to quality standards such as ISO / NIST. Hot Bar reflow soldering is safe, highly operator-independent and easy to automate.

    ACF/ Heat-Seal Bonding

    Heat seal bonding – also called ACF bonding – is the process of creating electrical conductive adhesive bonds between flexible and rigid circuit boards, glass panel displays and flex foils with very fine pitch (<30 micron). The essential characteristics of this process are heating and cooling of the adhesive under pressure.

    Heatstaking

    Heatstaking is a method of joining two or more parts, where at least one is made out of plastic. The bond is made by partially de-forming the plastic part to fix the other. Heatstaking is the most efficient way to bond metal to plastic, and is commonly used in high volume/low cost applications in the automotive, telecom and appliance industries. The process works by heating the plastic to a temperature above the glass transition temperature via the use of super-heated air or a thermode, and then applying pressure in order to deform it and create the stake. The plastic is then cooled down again – under constant pressure – below the glass transition temperature, ensuring good fixation of the parts. This cooling can be done with compressed air if using a thermode, or with a cold, preformed tool if super-heated air is used.

    AMADA WELD TECH offers a full line of reflow soldering power supplies, bonding heads for benchtop use or for integration or automation, thermodes, and both standard and custom systems for reflow soldering, heat seal bonding and heat staking.

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  • AMADA – Hot Bar Soldering Control – UF Series

    The UF Series provides targeted heating and precision temperature control for hot bar soldering applications such as the connection of flexible circuits, ribbon cables, wires, SMT components, single or dual sided edge connectors and thermocompress…

    The UF Series provides targeted heating and precision temperature control for hot bar soldering applications such as the connection of flexible circuits, ribbon cables, wires, SMT components, single or dual sided edge connectors and thermocompression bonding of gold ribbon.

    UF-4000A is available as a standard reflow soldering unit with a built-in transformer, or as a remote unit (UF-R4000A) with a smaller control unit and separate remote transformer– an ideal option for many automation installations.

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  • AMADA – Laser Cutting and Micromachining

    Laser cutting and laser micromachining are non-contact processes which utilize a laser for micro drilling, micro milling, micromachining, micro patterning, micro scribing and ablation for industrial applications. The cut and fea…

    Laser cutting and laser micromachining are non-contact processes which utilize a laser for micro drilling, micro milling, micromachining, micro patterning, micro scribing and ablation for industrial applications. The cut and feature edges are of high quality with little no burring, low surface roughness and dimensional accuracy.

    The laser micro cutting process works by directing the laser beam through a co-axial gas nozzle to the workpiece. The laser melts a thin filament of material according to power and part conduction, the pressure of the coaxial assist gas then removes this molten filament through the underside of the cut. This process is repeated as the laser moves across the workpiece. According to cut conditions the periodic removal of material can sometimes be seen as “striation” lines running from the top to the bottom of the cut edge. This is a single pass processing technique that can create single sided features and asymmetrical features with very small internal radii.

     

    SIGMA® Laser Stent and Tube Cutting System

    The SIGMA Laser Stent and Tube Cutting System is designed for precision micro-cutting of tubes.  High speed linear motors and the latest generation digital controller minimize tool path cycle time, options for fiber lasers or femtosecond lasers enable a fast and stable laser cutting process, and an AMADA WELD TECH-designed operator-oriented machine interface maximizes user ease and efficiency.  AMADA WELD TECH engineers provide system installation at your facility, along with a fully developed laser process and operational training as part of the system delivery.

    The SIGMA Laser Stent and Tube Cutting System can be integrated with either a fiber laser or a femtosecond laser to ensure optimal results for a wide variety of stent and tube materials and thicknesses.  Complete tooling offerings enable laser processing of tube diameters from 0.2 mm – 30 mm (0.008 in – 1.180 in), and the flexible platform with up to 4 axes of coordinated motion allows for both on-axis and off-axis feature cutting.  The system control software interface and hardware layout provide easy operator use for day-in-day-out production, including a single screen user interface, multi-level password protection, excellent workspace access, quick-open sliding door, internal process area lighting, part capture and unload options, and easy-to-access maintenance points.

    The rigid steel frame and granite processing platform mounted to pneumatic isolators provide excellent vibration dampening for the processing area.  Vibration-producing components, like chillers and water pumps, are mounted on an isolated internal platform, standing free of the machine frame.  For enhanced automation capabilities, AMADA WELD TECH offers automated tube loaders, robotic arms for loading and unloading, and machine vision systems for precision part positioning and feature measurements.

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  • AMADA – Laser Processing Workstations – Delta Series

    The Delta Series laser processing workstations provide a flexible, low cost, CDRH Class I environment for precision marking, welding and cutting of medical, automotive, electronic, and aerospace components, as well as a broad range of other indust…

    The Delta Series laser processing workstations provide a flexible, low cost, CDRH Class I environment for precision marking, welding and cutting of medical, automotive, electronic, and aerospace components, as well as a broad range of other industrial applications. Available in 4 standard sizes, Delta Series workstations are available with your choice of precision, multiaxis (XYZ) CNC motion stages, control hardware, optional rotary, and Windows® software, with industrystandard G & M code programming features. A small foot-print design fits lean manufacturing requirements.

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  • AMADA – Laser Welding

    Lasers welders produce a beam of high intensity light which, when focused into a single spot, provide a concentrated heat source, allowing narrow deep welds and fast welding speeds. The process is frequently used in high volume …

    Lasers welders produce a beam of high intensity light which, when focused into a single spot, provide a concentrated heat source, allowing narrow deep welds and fast welding speeds. The process is frequently used in high volume applications such as in the automotive and medical industries. Laser welding is a non-contact process which requires access to the weld zone from only one side of the parts being welded. There are many joint geometries that can be welded, but there must be a close fit-up at the joint interfaces, which makes tooling a key aspect for laser welding success.

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  • AMADA – Laser Workstation – WL-100A

    AMADA’s WL-100A is a highly configurable, compact unit designed for lean manufacturing and offering the widest range of marking capability in its class.

    Standard options include a rotary stage to tailor the machine to your specific pr…

    AMADA’s WL-100A is a highly configurable, compact unit designed for lean manufacturing and offering the widest range of marking capability in its class.

    Standard options include a rotary stage to tailor the machine to your specific process.

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  • AMADA – Linear DC Welding Controls – UB Series

    Transistor direct current power supplies (also called “Linear DC”) produce much the same results as the high frequency inverter by using a high number of power transistors as the direct energy source. This technology provides clean, square wav…

    Transistor direct current power supplies (also called “Linear DC”) produce much the same results as the high frequency inverter by using a high number of power transistors as the direct energy source. This technology provides clean, square wave forms with extremely fast rise time. Used primarily in constant voltage feedback control, transistor DC power supplies are effective in thin foils and fine wire welding applications and for extremely short welds.

    The UB-4000A Linear DC welding control is ideal for applications which require exceptional control, fast rise times, and high quality throughput. UB-4000A requires only single phase input power and can output up to 4000 amps. Ultra-fast rise times permit short overall weld times, resulting in less part deformation and stronger welds. This is extremely important when welding heat sensitive parts such as battery cells or sensitive electronic devices.

    UB-500A (5-500 amps), and UB-1500A (15- 1500 amps) are Linear DC controls with feedback modes designed to adapt to part and process variables. These power supplies should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB-500A’s precision low energy control.

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  • AMADA – MM-400A Desktop Resistance Weld Monitor

    MM-400A welding monitor enables operators to monitor and manage key welding variables that result in changes in weld heat such as current, voltage, time, force and displacement. The compact unit supports a wide range of resistance welding technolo…

    MM-400A welding monitor enables operators to monitor and manage key welding variables that result in changes in weld heat such as current, voltage, time, force and displacement. The compact unit supports a wide range of resistance welding technologies including AC, DC inverter, AC inverter, transistor and capacitive discharge. It features a simple and intuitive user interface and color touch panel display.

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  • AMADA – Pneumatic Active Welding System – OP-AWS3

    Active Welding System 3 Pneumatic

    Formerly known as AWS3.The OP-AWS3 Active Welding System combines pneumatic weld heads / weld pincers (F- and FP-series) with an inverter power supply (ISQ-series) all in…

    Active Welding System 3 Pneumatic

    Formerly known as AWS3.The OP-AWS3 Active Welding System combines pneumatic weld heads / weld pincers (F- and FP-series) with an inverter power supply (ISQ-series) all in one unique system. Its various interfaces make OP-AWS3 an easy to integrate system for automation. The complete system is an integrated solution providing process control, monitoring and quality analysis all in one.

    OP-AWS3 is a fully integrated resistance spot welding solution providing process control, monitoring and quality analysis all in one. The system features an MFP motorized weld head or pincer head and an ISQ high frequency inverter power supply.

    OP-AWS3 may be used alone as a benchtop system or easily integrates into an existing production line.

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  • AMADA – Transistor Welding Power Supplies

    Fast rise time
    AMADA Transistor-controlled welding power supplies have rise times 4.5 times faster than that of conventional* models. high quality welding can be accomplished in a short period of time on small work pieces.

    Fast rise time
    AMADA Transistor-controlled welding power supplies have rise times 4.5 times faster than that of conventional* models. high quality welding can be accomplished in a short period of time on small work pieces.
    * Compared with conventional model MD-1500E

    No welding transformer needed
    The welding current is directly controlled with fast switching by transistor, so no welding transformer is required.

    Built-in pre-check function
    Applying current on the workpiece before the main current, it is possible to judge whether or not there is a workpiece set on the electrodes, and to evaluate the status of workpiece.

    Polarity switchable type
    This can eliminate the Peltier effect (polarity effect) and provide uniform nugget diameters on series welding.

    Two-channel type
    Two weld heads can be controlled by one power supply. It contributes to cost and space savings.

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  • AMADA – Welding Accessories

    A successful resistance spot welding process generally requires a welding power supply, a spot welding head, and a weld monitor or weld checker. Selecting the right accessories for these critical components can enhance and improve your results, an…

    A successful resistance spot welding process generally requires a welding power supply, a spot welding head, and a weld monitor or weld checker. Selecting the right accessories for these critical components can enhance and improve your results, and provide additional safety for your operators.

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  • AMADA – WR Series Resistance Welding Workstations

    Combining a power supply, weld head, process monitor and workbench, the all-new WR Resistance Welding Workstations are designed to simplify welding tasks and maximize quality and reliability, while enhancing operator safety.

    …

    Combining a power supply, weld head, process monitor and workbench, the all-new WR Resistance Welding Workstations are designed to simplify welding tasks and maximize quality and reliability, while enhancing operator safety.

    Key Features

    • DC inverter technology with up to 60,000 A provided on the secondary
    • “Cascade” feature to enable the use of one power supply with several workstations
    • Integration with either an AMADA WELD TECH MH-1501 or KN-200A weld head
    • Optional weld monitor
    • Anti-tie-down buttons for safe operation
    • Adjustable electrode speed
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  • Armfield – Advanced Fluid Mechanics – C15 Computer Controlled Subsonic Wind Tunnel

    The Armfield C15 is a new computer-controlled subsonic benchtop wind tunnel designed for undergraduate teaching. A small, benchtop wind tunnel, with visible working section. A wide range of accessories and instrumentation options are available, al…

    The Armfield C15 is a new computer-controlled subsonic benchtop wind tunnel designed for undergraduate teaching. A small, benchtop wind tunnel, with visible working section. A wide range of accessories and instrumentation options are available, allowing a comprehensive study of subsonic aerodynamics. The facility is suitable for undergraduate training and project work.

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  • Armfield – Advanced Fluid Mechanics – C6MKII Fluid Friction Measurements

    The Armfield Fluid Friction Measurements unit provides facilities for the detailed study of fluid friction head losses which occur when an incompressible fluid flows through pipes, fittings and flow metering devices. The unit is designed for use w…

    The Armfield Fluid Friction Measurements unit provides facilities for the detailed study of fluid friction head losses which occur when an incompressible fluid flows through pipes, fittings and flow metering devices. The unit is designed for use with the Armfield F1-10 Hydraulics bench.

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  • Armfield – Chemical Engineering – CE Series

    Armfield through their CE range of products offer the most compreshensive, diverse and technically current group of products of any manufacturer, bringing both basic principles and complete unit operations to the modern educational laboratory.

    …

    Armfield through their CE range of products offer the most compreshensive, diverse and technically current group of products of any manufacturer, bringing both basic principles and complete unit operations to the modern educational laboratory.

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  • Armfield – Chemical Engineering – CEXC Computer Controlled Chemical Reactors Training Equipment

    The Armfield CEXC family is a range of chemical reactors specifically developed for the teaching and demonstration of chemical reactor capabilities to chemical engineering students. Real chemical reactions take place within the reactors, and Armfi…

    The Armfield CEXC family is a range of chemical reactors specifically developed for the teaching and demonstration of chemical reactor capabilities to chemical engineering students. Real chemical reactions take place within the reactors, and Armfield have developed a number of representative reactions which are easy and safe for students to use in the laboratory environment. This range of small-scale chemical reactors comprises five units, which represent the types of reactors found in the industry. Three of the reactors mount on a common bench top service unit (CEXC) whilst the other two are free-standing. PC based educational software is included along with the necessary interface device to provide computer control, automatic logging of data and analysis of results. Reactors comprise: Plug Flow, Laminar Flow, Stirred Tank, Tubular and Batch reactors.

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  • Armfield – Complete Fluid Mechanics Laboratory – Fluid Dynamics

    The Armfield Hydraulics Bench (F1-10) and accessories have long been the benchmark used in fluid mechanics teaching laboratories. The comprehensive range of equipment can covers all aspects of the teaching of hydraulics in a safe, visual and easy-…

    The Armfield Hydraulics Bench (F1-10) and accessories have long been the benchmark used in fluid mechanics teaching laboratories. The comprehensive range of equipment can covers all aspects of the teaching of hydraulics in a safe, visual and easy-to-understand way, backed up by first-class teaching materials.

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  • Armfield – Complete Fluid Mechanics Laboratory – S16 Hydraulic Flow Demonstrator

    S16 configured as an open channel showing flow over an elevated section of the bed with a hydraulic jump forming on the downstream slope. It demonstrates flow through both open channels and closed conduits when coupling this highly visual accessor…

    S16 configured as an open channel showing flow over an elevated section of the bed with a hydraulic jump forming on the downstream slope. It demonstrates flow through both open channels and closed conduits when coupling this highly visual accessory with the F1-10 Hydraulics Bench. It has a unique elevating bed section and models of various hydraulic structures enable the difficult concepts of critical flow and energy changes to be clearly demonstrated and analysed. It also has a working section large enough for the various flow phenomena to be seen clearly by a group of students – enables a teacher to provide practical demonstrations at the same time as explaining the theory. The demonstrations can be set up quickly and easily, including varying the upstream and downstream flow conditions. It is ideal for student project work – user constructed models of different hydraulic structures can be evaluated.

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  • Armfield – Desktop Learning Modules – DLMX Series

    The Armfield DLMX system is a practical education system aimed at teaching students the basics of fluid mechanics, heat exchange and other fundamental engineering principles. It is a unique combination of coursework and practical demonstration equ…

    The Armfield DLMX system is a practical education system aimed at teaching students the basics of fluid mechanics, heat exchange and other fundamental engineering principles. It is a unique combination of coursework and practical demonstration equipment and can be used to teach students of all ages. The equipment comprises a small battery operated base unit, into which one of seven different cartridges is plugged.

     

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  • Armfield – Fluid Machines – FM Series CAPTURE

    With the introduction of CAPTURE, machines that were once costly, cumbersome and difficult to use became affordable, space-saving and easy to use. Now CAPTURE MKII takes the concept forward into new realms of student understanding, adding superb v…

    With the introduction of CAPTURE, machines that were once costly, cumbersome and difficult to use became affordable, space-saving and easy to use. Now CAPTURE MKII takes the concept forward into new realms of student understanding, adding superb visibility of the working of the bmachines and taking full advantage of the latest software and instrumentation techniques. All the CAPTURE units use standard PCs to display, record and manipulate the data. All Armfield CAPTURE units are now supplied with Armfield Armsoft LabVIEW™ based software to present and record the data in a way that is straightforward to use and understand for the student, yet offers a wide range of advanced features and capabilities. A common software format is used accross all machines. Similarly the machines all use a common interface unit, thus providing a cost-effective solution for laboratories requiring several machines.

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  • Armfield – Heat Transfer – HT10XC Computer Controlled Heat Transfer Teaching Equipment

    The Armfield HT10XC is a computer controlled service unit, which can be used in conjunction with a range of small-scale accessories for a wide range of demonstrations into the modes of heat transfer. The factors that affect heat transfer can be in…

    The Armfield HT10XC is a computer controlled service unit, which can be used in conjunction with a range of small-scale accessories for a wide range of demonstrations into the modes of heat transfer. The factors that affect heat transfer can be investigated and some of the practical problems associated with the transfer of heat can be clearly demonstrated.

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  • Armfield – Heat Transfer – HT30XC Computer Controlled Heat Exchanger Service Module

    This bench top computer controlled service unit enables the operation of the Armfield range of small-scale heat exchanger systems. It provides controlled cold water flow, bi-directional hot water flow and the instrumentation required to do a serie…

    This bench top computer controlled service unit enables the operation of the Armfield range of small-scale heat exchanger systems. It provides controlled cold water flow, bi-directional hot water flow and the instrumentation required to do a series of in-depth investigations into heat exchanger performance. The individual heat exchangers can be quickly changed over, to enable comparisons between different types of heat exchangers to be made. The HT30XC requires a personal computer with USB for the operator interface.

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  • Armfield – Internal Combustion Engines – CM Series

    Armfield’s range of internal combustion engines encompasses automotive and aviation power units, each one mounted on a small test bed and providing a complete engine learning system.

    Armfield’s range of internal combustion engines encompasses automotive and aviation power units, each one mounted on a small test bed and providing a complete engine learning system.

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  • Armfield – Miniature-Scale Research & Development Technology – F63 Laboratory Process Chiller

    The FT63 is a recirculating process chiller, providing a continuous supply of chilled liquid to serve as the cooling fluid when used with an Armfield miniature-scale processing unit. It is particularly suitable for use with an Armfield FT74/FT74XT…

    The FT63 is a recirculating process chiller, providing a continuous supply of chilled liquid to serve as the cooling fluid when used with an Armfield miniature-scale processing unit. It is particularly suitable for use with an Armfield FT74/FT74XTS UHT system.

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