Bettersize – Online Particle Size Analyzer – BT-Online1

BT-Online1 Online Particle Size Analyzer is an on-line particle size monitoring system for real-time particle size monitoring and control in powder manufacturing industries. Driven by Standard Operation Procedure (SOP), it automatically samples, measures, recovers and processes data directly from the powder delivery pipeline, providing 24-hour particle size detection and control for a variety of dry powder production lines.

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Overview

Features

Specifications

Technical Specifications

Particle size distributionDry powder
TheoryLaser diffraction
Analysis theoryMie and Fraunhofer
Typical interval measurement time≥1 min
Measurement range0.1 – 1000µm
Number of size classes88 customized grades
Accuracy≤3% (GBRM D50)
Repeatability≤3% (GBRM D50)
Effective focal length223mm
ArrangementLog-spaced array
Quantity68 pieces
Air flowrate400-6000L/min
Pressure0.5-0.8MPa
Air filter0.3µm, 0.01µm, water, oil
21 CFR Part 11Enable
SOP DesignerEnable
Supply voltage220VAC
Dimension800mm x 280mm x 280mm (L x W x H)
Weight21kg

Key Features

BT-Online1

  • Measurement: Particle size
  • Particle size range: 0.1 to 1000µm
  • Dispersion type: Dry
  • Technology: Laser diffraction
  • Measuring range: 0.1 – 1000 µm 
  • Repeatability: ≤3% (GBRM D50) 
  • Accuracy: ≤3% (GBRM D50) 
  • SOP: Standard Operation Procedure 
  • Detectors: 68 pieces 
  • Test speed: ≤1 min 
  • High-performance semiconductor laser with long lifespan 
  • Automatic Alignment
  • Automatic Centering

Performance

1. Real-time Control System As well as being able to continuously monitor particle size, the system also has a function for real-time feedback and control. The system will collect real-time size data and perform calculations against the particle size control limits. It automatically generates the feedback signal to the control center. This closed loop feedback control system will achieve better quality improvement, higher efficiency, reduce wastage and save energy.

2. Automatic Centering Guarantees perfect conditions of the optical system By moving the laser detector center point to the focus point of the lens before each test, the automatic centering function guarantees perfect conditions of the optical system, therefore providing accurate and repeatable testing results.

3. Accuracy Calibration Maintain accurate datum lifetime This function maintains operating parameters at consistent conditions, producing consistent and reproducible measurement across the board for all instruments, old and new.

4. Reliable Sampling System Sample dispersion is achieved by accelerating the powder through a venturi. The “backflush” and tapered pipe design prevents blockage of the sampling tube, and keeps the residual powder clean, ensuring the accuracy and continuity of real-time testing.

5. Versatile Functionality of the System The system has power interruption protection and over-pressured protection functions. Under these abnormal operating conditions, it will initiate an automatic shutdown sequence to protect the system from harm. The electrical and mechanical system of the BT-online1 has robust interference protections; it is ready for the haphazard nature of a production environment and an electromagnetic interference prone environment.

6. Contamination Prevention Optics System Using the controlled principle of aerodynamics, we devised the double air-cushion lens protection system. The contamination prevention technology will form an invisible double air shield between the sample stream and the lens, eliminating the optics from contamination from sampling, as well as a dust-prone environment. With this technology, the ultimate goal of a long duration of sustainable operation, providing real-time, continuous particle size monitoring and control can be realized. Accuracy and continuous monitoring of the production data can be achieved.

Bettersize

Bettersize has become a significant player in the particle sizing business since 1995. We are a team of ~160 employees…

  • Bettersize General Brochure


  • AUSTRALIA

    DKSH Australia Pty Ltd.
    1 Beyer Road
    3195 Braeside VIC
    Australia

    1800 010 114 (hotline)

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  • NEW ZEALAND

    DKSH New Zealand Limited
    33 Westpoint Drive
    0618 Hobsonville, Auckland
    New Zealand

    0800 951 010

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