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  • AMADA – Hot Bar Reflow Soldering & Bonding

    Pulsed heat hot bar reflow soldering is a selective soldering process in which two solder plated parts are pressed together and heated to a temperature adequate to cause the solder to melt and flow, after which the parts are cooled to form a perma…

    Pulsed heat hot bar reflow soldering is a selective soldering process in which two solder plated parts are pressed together and heated to a temperature adequate to cause the solder to melt and flow, after which the parts are cooled to form a permanent electro-mechanical bond.

    Pulsed heated soldering differs from traditional soldering because the reflow of solder is accomplished using a heating element called a “thermode” which is quickly heated and then cooled down for each connection resulting in strong joints.

    Pressure is applied throughout the entire cycle resulting in precise positioning. It also makes the process suitable for parts that might otherwise disconnect during cool down. Hot bar reflow soldering is also a good choice for applications that require multiple connections to be made simultaneously. Hot bar reflow soldering processes are reproducible, quantifiable, and traceable to quality standards such as ISO / NIST. Hot Bar reflow soldering is safe, highly operator-independent and easy to automate.

    ACF/ Heat-Seal Bonding

    Heat seal bonding – also called ACF bonding – is the process of creating electrical conductive adhesive bonds between flexible and rigid circuit boards, glass panel displays and flex foils with very fine pitch (<30 micron). The essential characteristics of this process are heating and cooling of the adhesive under pressure.

    Heatstaking

    Heatstaking is a method of joining two or more parts, where at least one is made out of plastic. The bond is made by partially de-forming the plastic part to fix the other. Heatstaking is the most efficient way to bond metal to plastic, and is commonly used in high volume/low cost applications in the automotive, telecom and appliance industries. The process works by heating the plastic to a temperature above the glass transition temperature via the use of super-heated air or a thermode, and then applying pressure in order to deform it and create the stake. The plastic is then cooled down again – under constant pressure – below the glass transition temperature, ensuring good fixation of the parts. This cooling can be done with compressed air if using a thermode, or with a cold, preformed tool if super-heated air is used.

    AMADA WELD TECH offers a full line of reflow soldering power supplies, bonding heads for benchtop use or for integration or automation, thermodes, and both standard and custom systems for reflow soldering, heat seal bonding and heat staking.

  • AMADA – Hot Bar Soldering Control – UF Series

    The UF Series provides targeted heating and precision temperature control for hot bar soldering applications such as the connection of flexible circuits, ribbon cables, wires, SMT components, single or dual sided edge connectors and thermocompress…

    The UF Series provides targeted heating and precision temperature control for hot bar soldering applications such as the connection of flexible circuits, ribbon cables, wires, SMT components, single or dual sided edge connectors and thermocompression bonding of gold ribbon.

    UF-4000A is available as a standard reflow soldering unit with a built-in transformer, or as a remote unit (UF-R4000A) with a smaller control unit and separate remote transformer– an ideal option for many automation installations.

  • AMADA – Laser Cutting and Micromachining

    Laser cutting and laser micromachining are non-contact processes which utilize a laser for micro drilling, micro milling, micromachining, micro patterning, micro scribing and ablation for industrial applications. The cut and fea…

    Laser cutting and laser micromachining are non-contact processes which utilize a laser for micro drilling, micro milling, micromachining, micro patterning, micro scribing and ablation for industrial applications. The cut and feature edges are of high quality with little no burring, low surface roughness and dimensional accuracy.

    The laser micro cutting process works by directing the laser beam through a co-axial gas nozzle to the workpiece. The laser melts a thin filament of material according to power and part conduction, the pressure of the coaxial assist gas then removes this molten filament through the underside of the cut. This process is repeated as the laser moves across the workpiece. According to cut conditions the periodic removal of material can sometimes be seen as “striation” lines running from the top to the bottom of the cut edge. This is a single pass processing technique that can create single sided features and asymmetrical features with very small internal radii.

     

    SIGMA® Laser Stent and Tube Cutting System

    The SIGMA Laser Stent and Tube Cutting System is designed for precision micro-cutting of tubes.  High speed linear motors and the latest generation digital controller minimize tool path cycle time, options for fiber lasers or femtosecond lasers enable a fast and stable laser cutting process, and an AMADA WELD TECH-designed operator-oriented machine interface maximizes user ease and efficiency.  AMADA WELD TECH engineers provide system installation at your facility, along with a fully developed laser process and operational training as part of the system delivery.

    The SIGMA Laser Stent and Tube Cutting System can be integrated with either a fiber laser or a femtosecond laser to ensure optimal results for a wide variety of stent and tube materials and thicknesses.  Complete tooling offerings enable laser processing of tube diameters from 0.2 mm – 30 mm (0.008 in – 1.180 in), and the flexible platform with up to 4 axes of coordinated motion allows for both on-axis and off-axis feature cutting.  The system control software interface and hardware layout provide easy operator use for day-in-day-out production, including a single screen user interface, multi-level password protection, excellent workspace access, quick-open sliding door, internal process area lighting, part capture and unload options, and easy-to-access maintenance points.

    The rigid steel frame and granite processing platform mounted to pneumatic isolators provide excellent vibration dampening for the processing area.  Vibration-producing components, like chillers and water pumps, are mounted on an isolated internal platform, standing free of the machine frame.  For enhanced automation capabilities, AMADA WELD TECH offers automated tube loaders, robotic arms for loading and unloading, and machine vision systems for precision part positioning and feature measurements.

  • AMADA – Laser Processing Workstations – Delta Series

    The Delta Series laser processing workstations provide a flexible, low cost, CDRH Class I environment for precision marking, welding and cutting of medical, automotive, electronic, and aerospace components, as well as a broad range of other indust…

    The Delta Series laser processing workstations provide a flexible, low cost, CDRH Class I environment for precision marking, welding and cutting of medical, automotive, electronic, and aerospace components, as well as a broad range of other industrial applications. Available in 4 standard sizes, Delta Series workstations are available with your choice of precision, multiaxis (XYZ) CNC motion stages, control hardware, optional rotary, and Windows® software, with industrystandard G & M code programming features. A small foot-print design fits lean manufacturing requirements.

  • AMADA – Laser Welding

    Lasers welders produce a beam of high intensity light which, when focused into a single spot, provide a concentrated heat source, allowing narrow deep welds and fast welding speeds. The process is frequently used in high volume …

    Lasers welders produce a beam of high intensity light which, when focused into a single spot, provide a concentrated heat source, allowing narrow deep welds and fast welding speeds. The process is frequently used in high volume applications such as in the automotive and medical industries. Laser welding is a non-contact process which requires access to the weld zone from only one side of the parts being welded. There are many joint geometries that can be welded, but there must be a close fit-up at the joint interfaces, which makes tooling a key aspect for laser welding success.

    Three types of welds can be achieved with a laser welder: conduction, transition/keyhole and penetration or full keyhole. Conduction welds are performed at low power, resulting in wide, shallow weld nuggets. Transition/keyhole welds utilize medium power density and result in a deeper weld nugget typically with a width to depth ratio of around 1. Penetration or full keyhole welds are resultant of direct power delivery into the material via the keyhole resulting in deep, narrow welds with width to depth ration typically between 3-10.

    Laser Spot Welding

    Laser spot welding is a process which uses a laser welder to create a single weld spot to join metals together. Laser welders are capable of delivering a precise pulse of ligh with accurate, repeatable power, energy and duration. When the laser pulse is focused into one place – a small spot – (adjustable anywhere from approximately 0.02 to 1.0 mm (0.001”-0.040”) in diameter) on the part, the power density is sufficient to cause rapid melting to create the weld. The high power density enables efficient absorption of the laser by creating the “keyhole effect.” As the pulse ends, the liquified metal resolidifies and creates a small spot weld. This entire process happens in just a few milliseconds.

    Laser Seam Welding

    In laser seam welding, the part to be welded is moved or rotated under the focus head allowing laser spot welds to overlap or for a CW fiber laser provide sufficient penetration. Key parameters for pulsed laser seam welding are the pulse repetition rate, measured in pulses per second (Hz), and the linear part travel rate or welding speed and focused spot diameter. For CW fiber lasers the power and spot size, and position of focus are key parameters. With each of the lasers these parameters are precisely controlled to provide the exact weld needed, whether for mechanical strength or a level of hermetic sealing.

    Pulsed Nd:YAG and fiber, and CW fiber laser welders can join a wide range of metals, including mild and stainless steel, nickel and nickel alloys, titanium, aluminum, and copper and copper alloys. Dissimilar metal welding is also possible between a number of these materials.

  • AMADA – Laser Workstation – WL-100A

    AMADA’s WL-100A is a highly configurable, compact unit designed for lean manufacturing and offering the widest range of marking capability in its class.

    Standard options include a rotary stage to tailor the machine to your specific pr…

    AMADA’s WL-100A is a highly configurable, compact unit designed for lean manufacturing and offering the widest range of marking capability in its class.

    Standard options include a rotary stage to tailor the machine to your specific process.

  • AMADA – Linear DC Welding Controls – UB Series

    Transistor direct current power supplies (also called “Linear DC”) produce much the same results as the high frequency inverter by using a high number of power transistors as the direct energy source. This technology provides clean, square wav…

    Transistor direct current power supplies (also called “Linear DC”) produce much the same results as the high frequency inverter by using a high number of power transistors as the direct energy source. This technology provides clean, square wave forms with extremely fast rise time. Used primarily in constant voltage feedback control, transistor DC power supplies are effective in thin foils and fine wire welding applications and for extremely short welds.

    The UB-4000A Linear DC welding control is ideal for applications which require exceptional control, fast rise times, and high quality throughput. UB-4000A requires only single phase input power and can output up to 4000 amps. Ultra-fast rise times permit short overall weld times, resulting in less part deformation and stronger welds. This is extremely important when welding heat sensitive parts such as battery cells or sensitive electronic devices.

    UB-500A (5-500 amps), and UB-1500A (15- 1500 amps) are Linear DC controls with feedback modes designed to adapt to part and process variables. These power supplies should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB-500A’s precision low energy control.

  • AMADA – MM-400A Desktop Resistance Weld Monitor

    Measures Current, Force, Voltage, Time and displacement

    MM-400A welding monitor enables operators to monitor and manage key welding variables that result in changes in weld heat such as current, voltage, time, force and dis…

    Measures Current, Force, Voltage, Time and displacement

    MM-400A welding monitor enables operators to monitor and manage key welding variables that result in changes in weld heat such as current, voltage, time, force and displacement. The compact unit supports a wide range of resistance welding technologies including AC, DC inverter, AC inverter, transistor and capacitive discharge. It features a simple and intuitive user interface and color touch panel display.

  • AMADA – Pneumatic Active Welding System – OP-AWS3

    Active Welding System 3 Pneumatic

    Formerly known as AWS3.The OP-AWS3 Active Welding System combines pneumatic weld heads / weld pincers (F- and FP-series) with an inverter power supply (ISQ-series) all in…

    Active Welding System 3 Pneumatic

    Formerly known as AWS3.The OP-AWS3 Active Welding System combines pneumatic weld heads / weld pincers (F- and FP-series) with an inverter power supply (ISQ-series) all in one unique system. Its various interfaces make OP-AWS3 an easy to integrate system for automation. The complete system is an integrated solution providing process control, monitoring and quality analysis all in one.

    OP-AWS3 is a fully integrated resistance spot welding solution providing process control, monitoring and quality analysis all in one. The system features an MFP motorized weld head or pincer head and an ISQ high frequency inverter power supply.

    OP-AWS3 may be used alone as a benchtop system or easily integrates into an existing production line.

  • AMADA – Transistor Welding Power Supplies

    Fast rise time
    AMADA Transistor-controlled welding power supplies have rise times 4.5 times faster than that of conventional* models. high quality welding can be accomplished in a short period of time on small work pieces.

    Fast rise time
    AMADA Transistor-controlled welding power supplies have rise times 4.5 times faster than that of conventional* models. high quality welding can be accomplished in a short period of time on small work pieces.
    * Compared with conventional model MD-1500E

    No welding transformer needed
    The welding current is directly controlled with fast switching by transistor, so no welding transformer is required.

    Built-in pre-check function
    Applying current on the workpiece before the main current, it is possible to judge whether or not there is a workpiece set on the electrodes, and to evaluate the status of workpiece.

    Polarity switchable type
    This can eliminate the Peltier effect (polarity effect) and provide uniform nugget diameters on series welding.

    Two-channel type
    Two weld heads can be controlled by one power supply. It contributes to cost and space savings.

  • AMADA – Welding Accessories

    A successful resistance spot welding process generally requires a welding power supply, a spot welding head, and a weld monitor or weld checker. Selecting the right accessories for these critical components can enhance and improve your results, an…

    A successful resistance spot welding process generally requires a welding power supply, a spot welding head, and a weld monitor or weld checker. Selecting the right accessories for these critical components can enhance and improve your results, and provide additional safety for your operators.

  • AMADA – WR Series Resistance Welding Workstations

    Combining a power supply, weld head, process monitor and workbench, the all-new WR Resistance Welding Workstations are designed to simplify welding tasks and maximize quality and reliability, while enhancing operator safety.

    Combining a power supply, weld head, process monitor and workbench, the all-new WR Resistance Welding Workstations are designed to simplify welding tasks and maximize quality and reliability, while enhancing operator safety.

    Key Features

    • DC inverter technology with up to 60,000 A provided on the secondary
    • “Cascade” feature to enable the use of one power supply with several workstations
    • Integration with either an AMADA WELD TECH MH-1501 or KN-200A weld head
    • Optional weld monitor
    • Anti-tie-down buttons for safe operation
    • Adjustable electrode speed
  • ATV – Diamond Scriber RV-129

    This reliable Diamond Scriber performs fast, easy and precise scribing and cutting of silicon wafers, as well as thin and thick film ceramic and glass substraits. It forms the grooves necessary for effective glass or ceramic cutting: shallow, even…

    This reliable Diamond Scriber performs fast, easy and precise scribing and cutting of silicon wafers, as well as thin and thick film ceramic and glass substraits. It forms the grooves necessary for effective glass or ceramic cutting: shallow, even and continuous.

  • ATV – SRO i-Line

    The all-new and groundbreaking SRO i-Line is a high volume production tool used for vacuum reflow soldering. Implementing this tool within the ATV single chamber approach will help to fulfil all your current and future demands. Since 1982…

    The all-new and groundbreaking SRO i-Line is a high volume production tool used for vacuum reflow soldering. Implementing this tool within the ATV single chamber approach will help to fulfil all your current and future demands. Since 1982 ATV‘s single chamber approach has proven equally successful in the R&D and pilot line production market.

  • ATV – SRO-700

    This table top soldering system is the ideal tool for R&D applications. With its rapid thermal annealing and brazing capabilities the SRO-700 is equally suited for your basic reflow soldering applications as well as all your R&D assignment…

    This table top soldering system is the ideal tool for R&D applications. With its rapid thermal annealing and brazing capabilities the SRO-700 is equally suited for your basic reflow soldering applications as well as all your R&D assignments. A cold wall chamber principle in combination with the IR lamp heating technology and the vacuum option will reward you with all the required process repeatability and perfect void free solder joints.

  • ATV – SRO-706 Getter

    ATV’s approach using the Cold Wall Process Chamber is also applied in the SRO-706 Getter system. This system can be applied for Thermal Getter processes in R&D and Production line applications. The basis for the Getter sys…

    ATV’s approach using the Cold Wall Process Chamber is also applied in the SRO-706 Getter system. This system can be applied for Thermal Getter processes in R&D and Production line applications. The basis for the Getter system is the successful SRO-706 series IR vacuum reflow oven. Common applications are sealing of packages with kovar caps or optical windows for gyroscopes, microbolometer and various MEMS sensors under high vacuum by applying thermal Getter activation.

  • ATV – SRO-716

    The ATV SRO-716 series standalone IR vacuum reflow ovens are the benchmark for R&D, low volume pilot line and medium volume batch production. The system produces high quality results with outstanding process stability and r…

    The ATV SRO-716 series standalone IR vacuum reflow ovens are the benchmark for R&D, low volume pilot line and medium volume batch production. The system produces high quality results with outstanding process stability and repeatability. Configuration dependent, process capabilities include: flux-less soldering, eutectic die attach, gold tin soldering, void-free soldering, hermetic lid sealing, formic acid processing and flip chip soldering etc.

    Key Features

    • Small Footprint, Freestanding Vacuum Reflow Oven
    • Touch TCs with Quick Swap Hotplates
    • Maximum Temperature 450°C, (optional 700°C)
    • Temperature ramp-up rate 3.5K/sec
    • Up to 100 process steps per profile recipe
    • Automatic Chamber Opening / Closing
    • Optional Top Heating
    • Heated Area: 314 x 314 mm
    • Oxygen < 1 ppm
    • Optional High-Pressure Atmosphere: up to 3 bar (abs)
    • Formic Acid, H2 or Solder Paste Activation
  • Cool Clean – Omega™ 4000 Integrated CO2 Spray Cleaning Module

    The Omega™ 4000 CO2 cleaning module provides powerful dry ice cleaning and surface preparation. The CO2 integrated spray is capable of quickly removing thin film, dust, and other surface contamination without damaging the p…

    The Omega™ 4000 CO2 cleaning module provides powerful dry ice cleaning and surface preparation. The CO2 integrated spray is capable of quickly removing thin film, dust, and other surface contamination without damaging the part.

    Uniquely designed, this compact cleaning unit comes in a stainless steel or powdercoated white frame. Test results have proven surfaces are prepared as good or better with the Omega™ 4000 than using etchants and dangerous solvents.

    An optional, powerful combination of atmospheric plasma technology and integrated CO2 spray can be used to further break the bonds of tough organics. A final pass with CO2 spray removes the remaining debris, leaving a clean and high energy surface for bonding, coating, encapsulation, or under-fill processes.

  • Cool Clean – Omega™ 5000/7000 – MobileClean™ Cleaning System

    MobileClean™ brings precision cleaning exactly where it’s needed. CO2 integrated spray cleaning is powerful yet selective. Apply it only where needed to jet away oils, films and particulate matter.

    MobileClean™ brings precision cleaning exactly where it’s needed. CO2 integrated spray cleaning is powerful yet selective. Apply it only where needed to jet away oils, films and particulate matter.

    Our patented technology allows the operator to dial in the hardness and impact velocity of the  CO2 spray particles for aggressive or mild cleaning action.

    MobileClean™ is equipped with a convenient spray wand and optional on-board HEPA filtered vacuum. Simply roll up the MobileClean™, plug it in and clean.

  • Cool Clean – Omega™ 8000 Integrated CO2 Spray Cleaning Module

    The Omega™ 8000 CO2 cleaning module is designed to operate 4 independent channels of CO2 spray. By converting liquid COinto solid CO2 particles that are ejected out of the noz…

    The Omega™ 8000 CO2 cleaning module is designed to operate 4 independent channels of CO2 spray. By converting liquid COinto solid CO2 particles that are ejected out of the nozzle, it is possible to clean a wide variety of substrates. The CO2 spray is combined with heated air propellant to form a non-condensing spray, leaving behind no residue after cleaning.

  • ECD – Continuous Monitoring – OvenSENTINEL™

    OvenSENTINEL™, the latest continuous monitoring solution from ECD, sets the new standard in reflow process monitoring and product traceability. OvenSENTINEL leapfrogs competitor product to deliver unmatched measurement and vis…

    OvenSENTINEL™, the latest continuous monitoring solution from ECD, sets the new standard in reflow process monitoring and product traceability. OvenSENTINEL leapfrogs competitor product to deliver unmatched measurement and visibility – down to the board and profile specification level – isolating and analyzing potentially damaging process variations. Completely customizable with user-specified dashboards, expanded sensor inputs, and flexible data extractions. OvenSENTINEL allows detailed and actionable reflow process oversight.

  • ECD – Dry Storasge

    SmartDRY™ desiccant dry cabinet, for the storage of surface-mount technology (SMT) components with a Moisture Sensitive Level (MSL), intelligently maintains a low relative humidity (RH) as required by the IPC standard J-STD-03…

    SmartDRY™ desiccant dry cabinet, for the storage of surface-mount technology (SMT) components with a Moisture Sensitive Level (MSL), intelligently maintains a low relative humidity (RH) as required by the IPC standard J-STD-033 while preventing electrostatic discharge (ESD) using durable electrically conductive powder paint surfaces over steel construction.

  • ECD – Machine Quality Management

    Machine Quality Management (MQM) tools ensure soldering equipment – whether reflow, wave, or selective – is performing to specifications. Keeping a machine operating within its set tolerances sets a good foundation for product quality and high…

    Machine Quality Management (MQM) tools ensure soldering equipment – whether reflow, wave, or selective – is performing to specifications. Keeping a machine operating within its set tolerances sets a good foundation for product quality and high-yield operations. ECD MQM pallets use the M.O.L.E. thermal profiler as the data collection device, enabling the use of one data acquisition system that can be used across soldering equipment platforms.

  • ECD – Thermal Profiling

    Thermal profiling is the recording of time and temperature throughout a thermal process – most often to measure exposure within an oven. Used in many industries, thermal profiling collects data on a product’s thermal transfo…

    Thermal profiling is the recording of time and temperature throughout a thermal process – most often to measure exposure within an oven. Used in many industries, thermal profiling collects data on a product’s thermal transformation experience, which is then analyzed to optimize complex process settings and conditions to ensure quality results.

    A pioneer in the design of the traveling thermal profiler, ECD has developed a suite of thermal data logging products that serve the electronics, baking, industrial and solar industries, among others.

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