EDM line: the highest level of efficiency

From micro erosion to large-scale spark erosion machining tasks: Exeron’s EDM line vertical eroding machines are up to any task. Our erosion technology is compact thanks to the high level of integration of all important systems and units as well as the highly rigid machine body made of cast iron and polymer concrete. The stable and robust design of all machine components ensures our systems are durable and reliable.

Automation Storage Systems FSC600

The Felsomat stacker cell with its unique functional design offers possibilities for the material flow of manufacturing lines which are rarely realized with other decoupling modules. The palletizer unit works in two stacking directions, and it is therefore possible to introduce and retrieve stacks at the same position making a central interface for the operator and eliminates unnecessary space required for loading the cell at multiple points. When the central loading door is open, a stack with finished components can be retrieved and a new stack with rough parts introduced into the loading bay of the cell. The stack change is confirmed at the control panel.

Felsomat Robot Cell

The robot unit, together with the decoupling module are designed and constructed on a singular oil tight base, with lift hooks for easy set up and commissioning, or quick and easy redeployment.

With the Form Cure, Formlabs is offering a reliable and professional post-curing solution. This post-curing station controls temperature and light precisely, so that your Form 2 3D prints are cured in the best way possible. The curing gives them optimal performance properties.

The Form Cure has precise temperature control, which is important for successful post-curing your prints. The chamber of the Form Cure can reach up to 80°C. The Form Cure also has 13 LEDs, which emit 405 nm light to trigger the post-curing reaction. This results in optimal results.

Form Wash, the ideal way to clean your prints perfectly every time. Thanks to the internal impeller, the Isopropyl Alcohol (IPA) flows around every nook and cranny of your print.

The printed parts of your Form 2 can travel straight from your printer to the Form Wash. Prints can stay on the build platform, or they can be removed and put in the basket. The Form Wash was built to fit the build platform.

GTB 1250 is completely motorized single flank bevel gear roll inspection machine for wheels up to 1250mm in diameter. Special construction of the machine allows to assemble the wheel horizontaly.

GTB 1600 is a completely motorized single flank bevel gear roll inspection machine with hydraulic clamping of pinions. It can measure wheels up to 1600mm in diameter.

GTB 300 is single flank bevel gear roll inspection machine with maximal diameter of wheel 300mm. It may combine single flank measuring of bevel gear pairs and spur/helical gears and coaxial geaboxes as well.

GTB 500 is top selling of our single flank isnpection machines for bevel gears up to 500mm in diameter. Not only bevel gear pairs can this machine measure, but also spur/helical gears with our special contructed rotary axis. Please check out more by reading the machine presentation.

For over 20 years Gecam has developed and manufactured machines for grinding, polishing, deburring and finishing of sheet metal. DKSH offers complete range of Gecam Brushing Machines: Gecam CUB Brushing Machine, 761 Brushing Machine, GT13 Brushing Deburring Machine and Easy T Edge Rounding Deburring Machine.

Gecam’s range of machines allow for work pieces of various shapes, sizes and materials, from stainless steel to iron and copper. Their machines are suited to a wide array of industries.

Electric Chamfering and Deburring

Gecam Fintec 844 Electric Chamfering and Deburring

The machine was created for deburring edges on linear cut pieces of shears, punching machines with micro junctions, plasma, lasers, and performs the two chamfers on both sides of the piece in one pass, ensuring a significant reduction in processing times. It consists of a cabinet base, which can hold spare abrasive belts and any accessories and is equipped with four swivel wheels, two of which with brakes. Variable speed conveyor belt unit, which can be tilted up to 30 ° to facilitate the insertion and alignment of the pieces during automatic processing. The speed of the conveyor belt can be read on a display directly in meters / minute and can be varied by acting on the appropriate potentiometer.

The 844 model is made up of a fixed chamfering head equipped with two crossed free belts for chamfering from 0.1 to 1 mm on any type of material with thicknesses from 0.2 to 30 mm. The adjustment to the thickness of the pieces takes place via a practical handwheel.

The 845 model consists of the 844 head and a second head with a free vertical belt with respect to the sliding direction of the belt for the removal of micro joints or slag produced by cutting.

The model 846 is composed of the head 844 and a second horizontal head with tape on contact wheel, oscillating in order to ensure greater length of the tape, which also allows processing of polishing and polishing of the edge.

For over 20 years Gecam has developed and manufactured machines for grinding, polishing, deburring and finishing of sheet metal. DKSH offers complete range of Gecam Deburring Machines: GT06 Sanding Deburring Machine,  GCB Sanding Deburring Machine, GE30 Belt Deburring Machine, GE60 RX Finishing Deburring Machine and Stiffelio G11 Sanding Deburring Machine.

Gecam’s range of machines allow for work pieces of various shapes, sizes and materials, from stainless steel to iron and copper. Their machines are suited to a wide array of industries.

Gecam GFW Dust Filtration System

Wet dust filtering system equipped with soundproofed fan, tank with float, front panel with plexiglass cover for inspection of the starting spray. Simple and safe vacuum operation that guarantees constant results over time. The sucked air passes through a vertical labyrinth to immerse itself several times in the water contained in the tank located below, generating some vortices and nebulizations that force the suspended particles to precipitate before reaching the fan impeller and then reaching the exhaust pipe. The water in the tank is kept at a constant level by a float in a tank connected directly to the water system. The electrical system is located inside a watertight metal box.

For 25 years GECAM has been developing and manufacturing machines for grinding, satin finishing, deburring and finishing of sheet metal. Pursuing as the founding value of its production the attention to the quality of the 100% Italian material, over the years it has been able to become a reference production reality for the sector.

The highly qualified staff allows a constant development of the production for the primary objective of satisfying the customer’s needs. The high quality guaranteed by an entirely local production and an efficient and punctual service allows GECAM to establish itself on the world market boasting 75% of total export sales compared to 25% on the national territory.

Gecam Metal Sheet Grinding Machine

Machine designed for cleaning edges of sheet metal strips with width from 30 to 450 mm and thickness from 0.5 to 4 mm, with separate electrical system. Two front heads with crossed free belt that work simultaneously and break the corner both above and below, two horizontal rear heads with belt on contact wheel to ensure satin finishing. The piece slides on a series of rollers with adjustable springs which can be opened using a digital tool. Heads individually adjustable through a special handwheel to ensure adequate contact of the tape on the piece.

Improve quality, speed up manufacturing and add additional value to your saw products with the BR 100s automatic straightening machine. Designed for ease of operation, the BR 100s is a ‘Plug and Play’ machine that will either straighten-out unwanted camber or create a defined camber at the touch of a button.

With its intelligent ‘teach-in’ operating system the BR 100s automatically learns the optimal parameters required to process each band material and camber and will self-adjust to maintain perfect results. This gives your machine operators freedom to complete other tasks and also means that unparalleled production volumes can be reached.

With optional titling pay-out and take-up units and integrated slack monitoring, material handling and transportation is seamless. And with the ability to export a digital straightening protocol the BR 100s can also form a valuable part of your QC management system.

Powerful. Innovative. A machine like no other. The B127G Bandsaw Blade Grinding Machine embodies the spirit of Kesel, offering speed, precision and productivity with the incredible power of the industry-first S98 grinding head. With the B127G Bandsaw Blade Grinding Machine, we have redefined the experience and the possibilities within the bandsaw grinding world.

Developed to push your grinding experience to the limit. The B127G Bandsaw Blade Grinding Machine’s modern and digitally enabled SINUMERIK ONE operating platform creates a seamless and ground-breaking interface between man and machine, enabling never seen before results. At the heart of the machine is the powerhouse, S98 grinding head allowing the B127G Bandsaw Blade Grinding Machine to cope with huge band packets and the toughest tooth profiles. Flexibility and utility is further boosted with the optional GP2, twin axes dressing unit.Designed to be easy to operate whilst delivering maximum output, the B127G Bandsaw Blade Grinding Machine allows you to harness the full performance that our engineering team have created. A new era begins. Join us in sculpting the future.

Performance is power. Used by the world’s leading bandsaw and saw accessory manufacturers, the B240M bandsaw blade milling machine has taken over as the most powerful machine on the market. With unmatchable productivity and quality performance, the B240M provides a manufacturing platform to beat all others.

The first in the new B Series of machines from Kesel, the B240M not only builds upon the global success of the FS 2500, but truly redefines the performance level of bandsaw blade milling machines. A completely new machine from Kesel, the B240M has been designed and engineered for pure productivity. The hybrid core, consisting of a steel and mineral-composite machine bed and column, delivers increased machine stiffness and dampening which transfers through to ensure the smoothest, highest quality milling ever achieved.

The compact powerhouse of the bandsaw and saw accessory industry, the FS 1500 is a common sight at the world’s best sawblade manufacturers. The perfect combination of performance and economical manufacturing ensures success in every application.

Based on decades of expertise in the bandsaw industry, the Kesel FS 1500 is capable of milling carbon and bimetal bandsaw blades up to 80 mm in band width and with 32 – 1.4 teeth per inch. Equipped with the state of the art Siemens SINUMERIK 840D sl control as well as Siemens drive units, the FS 1500 offers complete Industry 4.0 compatibility.

The fully enclosed cabin provides every aspect of safety, low noise emission and clean workshop conditions. With a robust and reinforced machine structure, the FS 1500 is capable of milling challenging tooth profiles within rapid cycle times.

With compatible coiling systems in either horizontal or vertical designs, the FS 1500 can be configured alongside a variety of material handling systems as part of a complete manufacturing line.

Saw tooth setting has evolved. Your tooth tips, the most important and valuable part of your products, are also continually evolving so why would you continue to set them with outdated, aged technology? The Bandsaw Setting Machine TSM 160s from Kesel will change that.

The TSM 160s automatic setting machine has been designed and engineered upon our foundation of decades of experience working alongside the world’s best bandsaw manufacturers. Our patented Baseline-Setting technology will not only deliver you the most precise, reliable set you have ever seen, it will also deliver unbeatable protection to your tooth tips.

A world-class set, continually monitored and automatically adjusted by our integrated quality control system will ensure perfect and consistent symmetry and set width. The result? Unrivalled cutting efficiency and chip clearance for your customers. Tooth setting has evolved. Shape the future with the TSM 160s from Kesel.

The Kesel Coss-Serrated Flange Milling Machine F200M is built upon years of experience in the linear toothing and cross serration areas of machine tool manufacture and operation. The F200M, Kesel’s brand-new model, has been specifically designed and engineered for world-leading creation of cross serration in flanges and similar products.

Delivering high-volume productivity and ultimate milling quality the F200M is able to meet ISO 8667 and 12667 standards with ease whilst offering flexibility for projects with custom toothing designs.

As with many other machining applications, with cross serration, robust and precise work holding is essential. The F200M has been engineered with a multi-level clamping system that not only ensures your parts are accurately clamped but also means that you can utilise the full speed and performance of the F2-SK milling head.
The F200M. Exceed all X-pectations.

The Gear Rack and Profile Milling Machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.

Available in four size variations from the R2500M up to the R5500M and fitted with either our powerful F1-HSK or more compact F2-SK milling head, there is a configuration to fit every application. The R-Series machines are capable of milling up to module 32 on work pieces with a maximum length of 5,500 mm. Built with the latest 840Dsl operating system from Siemens the R-Series is equipped for the challenges of today and tomorrow.

Productivity and precision is power. Reach your production and quality goals in record time with the latest grinding machine from the Kesel R Series G Line. Gear rack and profile grinding at high volume has never been this effective.

With a brand new design and extensively optimised high-performance technology, the R Series G Line grinding machines from Kesel set a new standard in high quality, high productivity gear rack and profile grinding. From the newly developed grinding head to the re-engineered coolant and swarf management system, the R Series G Line machines deliver both industry-leading dimensional precision and unbeatable surface quality.

If you are looking to reduce secondary processing time, increase productivity and dramatically accelerate the machine’s ROI the R Series G Line from Kesel is the perfect machine. The world-first X2T twin-table setup, the integrated SW3K swarf vacuum and a new operating system allow productivity volumes never seen before.