FORMULA floor type milling machine

Product Introduction

ELECTRA is a very versatile floor type high dynamic milling machine featuring high technology solutions. Wide range of configurations on multiple axis, modularity on travels and various accessories (milling heads, heads auto change, rotary tables, ATCs, automation). The machine is ideal for roughing and finishing operation on medium and large parts and can be installed in mould and die operations, aeronautic and power generation industry as well as in general job shops.

Thermal Management

Thanks to patented technological solutions, the thermal management system ensures a continuous and reliable level of precision in environments subject to thermal variations.

Alternating operation of the loading and processing chamber, simple control system, heavy-duty machine for medium to large volumes of straightforward components.

All-in-one processing centre featuring an integral handling system and lightweight design. Large-scale cartesian gantry for integration of separate conveyor belts for clean and contaminated components, as well as auxiliary systems, such as component marking devices. Small, hermetically sealed blasting chamber with fixed nozzle configuration.

Large horizontal processing centre with high-speed swivel table and bulkhead. The swivel table is fitted with two rotary plates (B-axes), separated by means of a dividing wall, thus creating separate loading and processing chambers. Processing can be performed along up to three horizontal axes using a variety of nozzle configurations. Suitable for medium serial production involving multiple clamping, as well as for very large or heavy parts, with the additional option of overhead loading via crane or gantry.

Our experts integrate the process-optimised Remmert logistical software easily and quickly into your existing system architecture. If desired, we connect your processing machines, as well as HOST systems, independent of the respective manufacturer, to the Warehouse Management System. Your employees can get straight to work. Finally, our software is inspired by the typical Windows look and feel and is intuitively operable.

Maximum flexibility and efficiency for your sheet metal storage. At Remmert, you receive all the services you need for optimal storage processes from one source, these are the storage system, the logistics software and the handling systems. Together, we develop the best solution for your individual requirements.

Rollscan 350 saves on material and labor expenses Rollscan 350 is a digital Barkhausen noise analyzer. It is designed for surface quality control and testing of near-surface defects such as grinding burns, heat treatment defects, as well as changes in stress and microstructure in a wide variety of ferritic steel and other ferromagnetic materials. Inspection with Rollscan is fast and can easily match the production rates of most manufacturing lines, enabling process control in real-time. As a result, significant quality improvements and savings on material and labor expenses have been realized by companies using the Rollscan system. A large selection of sensor types makes Rollscan systems flexible. Piston pins, gears, bearing rings and rollers, camshafts and crankshafts, and landing gears are just some of the parts that can be successfully tested with Rollscan 350.

Residual stress and retained austenite measurements with Xstress Xstress Robot system consists of a robot goniometer with G3 tube holder attached conveniently to an easily movable carrier, X3003 main unit and XTronic software. Robot goniometer now handles the tasks previously made possible by an X-Y system and Floor stand. Xstress Robot includes everything needed for making residual stress or retained austenite measurements by X-ray diffraction. It is especially useful for making measurements on large and complicated parts or surfaces that cannot be moved easily otherwise. Instead of moving the location to be measured, the Xstress Robot system moves onto the measurement location with minimum efforts. Mapping within the robot’s reach is handled with the XTronic software, and when a measurement needs to be made further away, the whole Xstress Robot system can be moved to the new position.