Kardex – Horizontal Carousel Module

Batch Picking

Paperless picking is easily made possible with an HCM. Several orders are combined together into one batch, allowing operators to pick multiple orders at one time with less walk and search time.

Variability and Flexibility

• To achieve high throughput during peak times and meet seasonal picking requirements, the system can divide into different work zones at the push of a button. This makes it possible to have a pod of six HCMs operated by one operator to meet normal demand and then split into three work zones with three operators (one in each work zone) at peak demand times.
• The HCM is suitable for a variety of different applications and items. Within the carriers, users choose individual shelf distances and adapt them to the items stored. It’s even possible to efficiently store bulky items, up to the entire carrier height.

A Reliable and Compact Design

From development and manufacturing to customer service, the Horizontal Carousel is a compact, reliable, low-maintenance unit with nearly 100 % availability. It ensures consistent and long-term operational safety.

Excellent Picking Performance

• The requested items are delivered to the operator quickly, directly, and reliably – eliminating travel and search times commonly associated with manual inventory systems. To achieve this, HCMs always take the shortest path to the access opening. The display-tool-feature displays to the operator which items and what quantities to pick from which storage location.
• Organized together in a work station or pod, each HCM operates independently, allowing for a fast overall system throughput. One operator can work off 200 to 400 positions per station per hour. Pick- and put-to-light displays on the machine and on the picking station guarantee accuracy rates of more than 99%.

High Payloads and Optimal Space Utilization

• HCMs are ideal for the storage and retrieval of small and medium-sized items. Moreover, it is capable of storing items with a maximum payload of 54 tons. The load capacity is chosen according to the application.
• Items are stored compactly in a confined space and delivered to the operator as requested; this eliminates unproductive operator travel within the warehouse. The actual picking zone can be as small as 5 to 10 square meters.