HAIMER

Modular Balancing Technology – Tool Dynamic

The spindle speed of modern machine tools have increased on a continuous basis in the last few years in order to achieve higher cutting volumes and machine in a profitable manner. The increases have also raised the demands for the tools and holders used, because the higher spindle speeds make the effects of imbalance increasingly more noticeable. The consequences are vibrations, bad surface finish and shorter tool life.

Only the high-precision balancing of tools and tool holders can make the complete capacity of the machines tool with regards to speed, cutting volume and produced surface finish accessible. Because balancing provides for fewer vibrations. It reduces wear of the spindle and tool, reduces the downtimes and increases process security.

Balancing Machines

With the Tool Dynamic balancing machine series, HAIMER offers a comprehensive solution for the balancing of tool holders, grinding wheels and big rotors with diameters up to 800 mm. Starting from the table and complementary machine TD 1002 to the automatic balancing machine TD 2010 Automatic, HAIMER has for every need the suitable balancing machine.

The HAIMER 3D-Sensors are very precise and wide-ranging measurement devices for milling and EDM machines (isolated probe tip). They are clamped into a tool holder and inserted into a milling spindle and make it possible to position the spindle axis exactly on the edges of the workpiece. This allows for zeros to be set and the length to be measured quickly and easily. You may approach in any direction (X-, Y-, Z-Axis). When the dial gage shows zero, the spindle axis is exactly on the workpiece edge.

Only the HAIMER 3D-Sensor allows for the edge to be found on the first attempt. No calculating of the probe’s ball diameter is necessary – just Zero it out! Problems with mathematics or calculations are eliminated, allowing for fewer operator errors.

By using the HAIMER Centro centering bores and arbors is quick and precise.

HAIMER Microset tool presetting technology complements the existing HAIMER portfolio of an extensive tool holding program, shrinking and balancing technology, tool management logistics as well as 3D measuring devices and solid carbide cutting tools. As a result, we can offer you a perfectly matching product range from a single source.

In addition to precision, speed and reliability, the UNO series also includes numerous features in terms of its equipment. The new design and improved ergonomics set new standards. High quality components are used, e.g. from SMC, Bosch, Heidenhain, IDS.

The Basic Line is the economical entrance into inductive shrink fit technology. the power electronics enables problem free shrinking. The mechanical construction of the equipment has, on the other hand, been kept deliberately simple and functional. there are just single chuck solutions.

The Basic Line is ideal for the price-conscious user, who only wants to shrink a few tools on a daily basis.

For micro machining purpose the special horizontal shrink fit unit Power Clamp Nano is part of the program- It combines perfectly easy tool handling of small diameters and fast tool exchange.

With the new Power Clamp i4.0 series HAIMER is setting new standards regarding digital connectivity and communication of tools and machines in the world of manufacturing.

The shrink fit devices allow easiest semi-automatic shrinking. They are perfectly suitable for high volume users who want to benefit from an ergonomic and digitally simplified operation. The easy and error-free data exchange helps optimize the machining processes. A hand-scanner for scanning the shrinking parameters can be used optionally.

In addition, the high-quality shrink fit devices of the  i4.0 series have a new interface with intuitive software, as well as a workshop-ready 7″ touch display that can even be operated with thin work gloves.

The Profi Line offers the full range of performance and is unbeatable in efficiency. High performance coils, contact cooling and rotary table guarantee simultaneous shrinking and cooling in record time. No wishes remain unfulfilled.

The machines of the Profi Line work both the standard coils and the intelligent and comfortable NG coils. Of course, the equipment recognizes each coil and chooses the correct shrink fit parameters automatically.

The shrink fir units of the Profi Line form a modular system. The start-up machine Power Clamp Economic can gradually be upgraded to the high performance Power Clamp Comfort NG.

The high-end shrink fit machine Power Clamp Premium Plus complements the Profi Line. It stands for absolute process reliability with two separate electronic units and two coils.

The ISO 26623 spindle interface is an innovative tooling system with maximum precision and particularly widespread in multi-task machines (turn-mill centres).

The torque transmission and centring takes place via the polygon-shaped taper with flange surface contact. As a result, a fixed axial positioning and a high degree of torsional rigidity is achieved.

The interface DIN 69893 has become the new standard for machining centres. The holder is clamped via its taper with flange contact surface. By doing so, a highly accurate centring and fixed axial position of the holder in the spindle is granted with a high repetitive accuracy when exchanging the tools.

In the DIN 69893-1 HSK-A interface design an additional torque transmission takes place at the taper shank with drive keys. DIN 69893 HSK-A/HSK-E/HSK-F is mainly used in high-speed machining.

Tool Management Logistics System.

HAIMER tops off its portfolio as a system partner around tool clamping with its Tool Management, the complete solution for tool presetting and administration.

HAIMER backs its workbenches and modules with specific solutions which have grown and matured over the years in their own production. The whole working area is specifically designed for tool storage, assembly and administration. All auxiliary materials are firmly established. All requirements have been thought of for an efficient and ergonomic working for tool management ranging from lighting to the dust bin.

If desired, HAIMER will take over the complete functional design of working areas which focuses on storage, assembly, presetting and administration of tools.